Powerpole® Pak, Blind Mate - up to 55 Amps

 

  • Corrects for .45" Misalignment
  • Dovetail Contact Housings
  • Wide Range of Contact Sizes

Literature

Specifications

Literature Request Form

 

ELECTRICAL    
Current Rating Amperes¹ UL 1977 CSA / TUV
Singlepole Wire to Wire (10 AWG) 55 40
Singlepole Ground Wire to Wire or PCB (10 AWG) 45 35
3x3 Block Wire to Wire (10 AWG) 40 27
Singlepole 25A PCB to Wire (12 AWG) 25 -
2x3 Block 25A PCB to Wire (12 AWG) 25 22*
Singlepole 45A PCB to Wire (10 AWG) 45 40*
2x3 Block 45A PCB to Wire (10 AWG) 45 25*
     
Voltage Rating AC/DC    
UL 1977 600  
     
PCB Connector Recommended Voltage³    
per IEC 60950-1 Table 2L Pollution Degree2    
25A Contacts Adjacent Poles 495  
25A Contacts Separated by Spacer 1,000  
45A Contacts Adjacent Poles 160  
45A Contacts Separated by Spacer 970  
     
Dielectric Withstanding Voltage    
Volts AC 2,200  
     
Avg. Mated Contact Resistance Milliohms¹    
15A Wire Contact with 5/8” of #16 AWG 0.875  
30A Wire Contact with 5/8” of #12 AWG 0.600  
45A Wire Contact with 5/8” of #10 AWG 0.525  
45A PCB Contact to Contact 0.500  
25A PCB Contact to Contact 0.600  
     
UL Hot Plug Current Rating Amperes    
250 cycles at 72V DC 45A  
250 cycles at 120V DC 30A  
     
UL Ground Short Time Current Test - 45A Premate Premate Ground  
750 Amps, #10 AWG Wire 4 Seconds  
470 Amps, #12 AWG Wire 4 Seconds  
     
MECHANICAL    
Wire Size Range AWG mm²
  20 to 10 0.75 to 6.0
     
Max. Wire Insulation Diameter in. mm
  0.175 4.45
     
Operating Temperature² °F °C
Powerpole® Housings & Powerpole® Pak Shells -4° to 221° -20° to 105°
     
Mating Cycles No Load by Plating Silver (Ag) Tin (Sn)
PCB to Wire - 1,500
Wire to Wire 10,000 1,500
     
     
Avg. Mating / Unmating Force Lbf. N
Low Force Wire, High Force PCB, & Ground 3 13
High Force Wire 5 22
Low Force PCB 2 9
     
Min. Contact / Spring Retention Force Lbf. N
  20 90
     
Powerpole® Pak Latch Avg. Defeat Force Lbf. N
  150 667
PCB Specifications    
Mounting Style Plated Through Hole  
PCB Thickness- in. [mm] 0.090 - 0.150 (2.3-3.8)
25A PCB Recommended Traces #12 AWG Cross Section  
45A PCB Recommended Traces #10 AWG Cross Section  
     
Min. Creepage / Clearance Distance PCB in. mm
25A Creepage & Clearance Adjacent Poles 0.201 5.1
45A Creepage & Clearance Adjacent Poles 0.067 1.7
     
Mechanical Shock 4    
MIL-STD-202 213 Condition A 50g's
     
Vibration High Frequency 4    
MIL-STD-202 204 Condition A 50g's
     
PROTECTION    
Touch Safety with Finger Proof Housings & Wire    
Contacts or PCB Mating Interface    
UL1977 Sec. 10.2 Pass  
IEC 60950 Pass  
IEC 60529 IP20  
     
Touch Safety Standard Housings    
IEC 60529 IP10  
     
MATERIALS    
Housing    
Plastic Resin Polycarbonate  
Contact Retention Spring Stainless Steel  
     
Housing Flammability Rating    
UL94 V-0  
     
Contact    
Base Copper Alloy  
Plating Tin or Silver  
     
Contact Termination Methods    
Crimp³ Wire Contacts  
Hand Solder 1331, 1332 & PCB Contacts  
Solder Dip PCB Contacts  
Wave Solder PCB Contacts  

 

                    

* No TUV Recognition
1 - Based on: 105°C rated or better cable of the largest size.  Properly calibrated APP® 
      recommended tooling, and a 25°C maximum operating temperature. CSA rating below a 
      30°C temperature rise ambient temperature. UL rating not to exceed the maximum 
      operating temperature. CSA rating below a 30°C temperature rise.
2 - Limited by the thermal properties of the connector plastic housing.
3 - Use APP® recommended tooling only. Alternate tools may adversely affect the 
      performance of our connectors along with UL and CSA recognition.

Drawings

Instructions & Tooling

Literature Request Form

Assembly Instructions

PP15, PP30, PP45 Assembly Instructions

Tools

Powerpole® 15 / 45 Flat Wiping Power & Ground (PP15/45)
Wire Size Loose Piece Part Numbers   Loose Piece Contact Crimp Tools
AWG mm² Tin Plating Silver Plating   Hand Tool OR Pneumatic Bench Tool + Die + Locator Number of Crimps
 
Loose Piece PP15/45 Flat Wiping Power & Ground
#16 / 20 1.3 / 0.52 N/A 1332   1309G2 or 1309G8*   1367G1  

 

 

N/A

 

 

 

N/A

 

 

Single

#12 / 16 3.3 / 1.3 N/A 1331
#16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK

 

N/A

#16 / 20 1.3 / 0.52 269G2-LPBK N/A
#12 / 16 3.3 / 1.3 261G1-LPBK 261G4-LPBK 1309G3 or 1309G8*
#10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK
#12 / 16 3.3 / 1.3 269G1-LPBK N/A
#10 / 14 5.3 / 2.1 269G3-LPBK N/A
#10 / 14 5.3 / 2.1 200G1L-LPBK 200G3L-LPBK 1309G6 or 1309G8*
#10 / 14 5.3 / 2.1 201G1H-LPBK 201G3H-LPBK
#10 / 14 5.3 / 2.1 1830G1-LPBK 1830G2-LPBK
*NOTE: Insertion/Extraction Tool for PP15/45 contacts = p/n  111038G2
*1309G8 is a tool kit containing 1 tool frame with the appropriate dies and locators to make the 1309G2, 1309G3, and 1309G6 tools.
 

 

 

1309 Series, Hand Crimp Tool Operating Instructions

1309G8, Hand Crimp Tool Kit Operating Instructions

1367G1, Pneumatic Crimp Tool

111038G2 Insertion/ Extraction Tool for PP15/45 contacts

Crimp Specification for PP15/45 Series Contacts

Reference

Application Tooling Page

Wire Gauge Conversion Chart from AWG to MM²

Performance Charts

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