SBE®80 / SBO®60 - up to 80 Amps

  • Touch Safe Interface
  • Up to 8 Last Mate / First Break Auxiliary’s
  • Silver Plated Wire Contacts up to #4 (25 mm²)



Literature Request Form


Current Rating Amperes¹ UL 1977 CSA
Primary Power (6 AWG) 70 80
Powerpole® Auxiliary (12 AWG) 20 20
1x4 Auxiliary (12 AWG) 20 20
PPMX Auxiliary (20 AWG) 7 UL 5 CSA
Voltage Rating AC/DC UL 1977 EN1175-1
Primary Power 600 150 4
Powerpole® Auxiliary 600 150 4
1x4 Auxiliary 200  
PPMX Auxiliary 300  
Dielectric Withstanding Voltage Primary Power    
Volts AC 2,200  
Avg. Mated Contact Resistance Milliohms¹    
1 1/4” of #6 AWG wire 0.200  
Hot Plug Current Rating Amperes - 250 cycles at 120V DC    
Power 60A  
Powerpole® Auxiliary 30A  
1x4 Auxiliary 5A  
Wire Size Range AWG mm²
Power Contacts 16 to 6 1.3 to 13.3
Auxiliary Contacts 24 to 10 0.25 to 5.3
Max. Wire Insulation Diameter in. mm²
Power Contacts 0.440 11.200
Powerpole® Auxiliary 0.175 4.450
1x4 Auxiliary 0.140 3.600
Operating Temperature² °F °C
SBO® and SBE® Housings -4° to 221° -20° to 105°
Mating Cycles No Load by Plating Silver (Ag) Gold (Au)
Power Contacts 10,000  
Powerpole® Auxiliary 10,000  
1x4 Auxiliary   10,000
PPMX Auxiliary   5,000
Avg. Mating / Unmating Force Lbf. N
Main Connnector Housing 16 70
Per Powerpole® 5 22
Per Contact in 1x4 Auxiliary 0.7 3.0
Per PPMX Housing 4.50 20.00
Min. Contact / Spring Retention Force Lbf. N
Power Standard Housing 50 222
Powerpole® Housing 25 111
1x4 Auxiliary Housing 10 44.5
PPMX Housing 12 53
Touch Safety with Connector Housing    
IEC 60950 Pass  
IEC 60529 IP20  
SBE® / SBO® & 1x4 Auxiliary Housing Polycarbonate / PBT blend  
Powerpole® Plastic Resin Polycarbonate  
Contact Retention Spring Stainless Steel  
Housing Flammability Rating    
UL94 V-0  
Power & Powerpole® Contact Silver Plated Copper Alloy  
1x4 Auxiliary Contacts    
Pin Copper alloy, Au over Ni  
Socket BeCu, Au over Ni  
Socket Body Copper alloy, Sn bright over Ni  
Retention Clip Stainless Steel  
PPMX Contacts Gold Platead Copper Alloy  
Contact Termination Methods    
Hand Solder    


1 - Based on: 105°C rated or better cable of the largest size. Properly calibrated APP® 
      recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the 
      maximum operating temperature. CSA rating below a 30°C temperature rise. Only 
      SBO®60 has UL 
2 - Limited by the thermal properties of the connector plastic housing.
3 - Use APP® recommended tooling only. Alternate tools may adversely affect the 
      performance of our connectors along with UL and CSA recognition.
4 - Voltage capability of SBE® housings is identical to SBO®, but derated to meet EN1175-1


Instructions & Tooling

Literature Request Form

Assembly Instructions

SBE/SBO Series Assembly Instructions

PowerMod Contact Assembly Instructions

PowerMod Contact Insertion Inspection Tool Assembly Instructions

PPMX Connector for SBE80/SB060 Assembly Instructions

PPMX Crimp Instructions, PM1000G1 Tool



SBO 60 / SBE 80
Wire Size Part Numbers Loose Piece Contact Crimp Tools
AWG mm² Contacts Pneumatic Bench Tool + Die + Locator Number of Crimps OR Hand Tool
SBO 60 / SBE 80 Power Contacts
#4 25 1339G4 1387G1   1388G7   1389G9 Single   N/A
#6 16 1339G1 1388G6 1309G4
Powerpole 15/45 Auxiliary Contacts**
#16 / 20 1.3 / 0.52 1332 1367G1   N/A   N/A Single   1309G2 or 1309G8*
#12 / 16 3.3 / 1.3 1331
PowerMod 1x4 Auxiliary Contacts
#12 / 24 2.5 / 0.25 All Crimp Pins TP0001*   N/A   TL0001 Single   TM0001* or PM1000G1
All Crimp Sockets TL0002
PPMX Auxiliary Contacts
#20 / 24 0.50 / 0.25 4803G3 TP0001*   N/A   TL0005 Single   TM0001* or PM1000G1
*TP0001 and TM0001 tools require locators TL0001 for Pins and TL0002 for Sockets
**See Powerpole® family tooling chart for other Powerpole® contacts
*1309G8 is a tool kit containing 1 tool frame with the appropriate dies and locators to make the 1309G2, 1309G3, and 1309G6 tools.
Insetion/Extraction Tool for PP15/45 Contacts= 111038G2
Insertion Tool for 1x4 Auxilliary Contacts = PM1002G1
Extraction Tool for 1x4 Auxilliary Contacts = PM1003G1


1387G1 & 1387G2, Pneumatic Crimp Tool

PM1000G1, 4 Indent Crimp Tool Instructions

PM1002G1, PowerMod Contact Insertion Tool

PM1003G1, PowerMod Contact Extraction Tool

PM1003GX, PowerMod Contact Insertion Inspection Tool

TM0001 (MIL-DTL-225201), Hand Crimp Tool

TP0001, Pneumatic Crimp Tool

111038G2 Insertion/ Extraction Tool for PP15/45 contacts

Crimp Specification for SBE80/SBO60 Contacts

Crimp Specification for PowerMod Contacts

Crimp Specification for PP15/45 Series Contacts



Application Tooling Page

Wire Gauge Conversion Chart from AWG to MM²

Performance Charts

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