SBS®75X - up to 110 Amps

  • Wire-to-Wire and Wire-to-Board Configurations
  • Touch Safe Interface
  • Ground or Auxiliary Positions Integrated into the One Piece Housing

Literature

Specifications

Literature Request Form

 

ELECTRICAL      
Current Rating Amperes¹ UL 1977 CSA  
Primary Power (6 AWG) 110 75  
Auxiliary (12 AWG) 20 10  
       
Voltage Rating AC/DC      
UL 1977 600    
       
Dielectric Withstanding Voltage      
Volts AC 2,200    
       
Avg. Mated Contact Resistance Milliohms¹      
Power & Ground: 1 1/4” of #6 AWG wire 0.200    
Auxiliary: Wire & PCB 3.000    
       
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC    
Wire & PCB Power 50A    
Wire & PCB Auxiliary 5A    
       
UL Ground Short Time Current Test - SBS75G Wire & PCB    
1530 Amps, #6 AWG Wire 6 seconds    
       
MECHANICAL      
Wire Size Range AWG mm²  
Power Contacts (with bushings) 16 to 6 1.3 to 13.3  
Auxiliary Contacts 24 to 12 0.25 to 3.3  
       
Max. Wire Insulation Diameter in. mm  
SBS®75G Power & Ground 0.380 9.652  
SBS®50 & SBS®75X Power Contacts 0.410 10.414  
SBS®75X Auxiliary Contacts 0.140 3.600  
       
Operating Temperature² °F °C  
Standard -4° to 221° -20° to 105°  
Chemical Resistant -40 to 221° -40° to 105°  
       
Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Gold (Au)
Power & Ground Contacts Wire 10,000    
Power & Ground Contacts PCB   1,500  
Auxiliary Contacts     10,000
       
Avg. Mating / Unmating Force Lbf. N  
SBS®75X and SBS®75G Wire to Wire 16 70  
SBS®50 Wire to Wire 8 36  
SBS®75X and SBS®75G Wire to PCB 8 36  
       
Min. Contact / Spring Retention Force Lbf. N  
Power, Standard Housing 50 222  
Power, Chem. Resistant Housing 30 133  
Aux. Standard Housing 15 67  
Aux. Chem. Resistant Housing 10 44  
       
PCB Specifications      
Mounting Style Plated Through Hole  
Max PCB Thickness- in. [mm] 0.093 [2.4]    
Recommended Traces Power & Ground #6 AWG Cross Section  
Recommended Traces Auxiliary #12 AWG Cross Section  
       
Min. Creepage / Clearance Distance PCB in. mm  
Power to Aux. Creepage SBS®75X 0.41 10.4  
Power to Aux. Clearance SBS®75X 0.24 6.1  
Power to Ground Creepage SBS®75G 0.35 8.9  
Power to Ground Clearance SBS®75G 0.26 6.7  
Auxiliary Creepage SBS®75X 0.12 3  
Auxiliary Clearance SBS®75X 0.12 3  
       
PROTECTION      
Touch Safety with Wire Contacts      
IEC 60950 Pass    
       
IEC 60529 IP20    
       
MATERIALS      
Housing      
Standard Plastic Resin Polycarbonate    
Chem. Resistant Resin Polycarbonate / PBT blend  
Contact Retention Spring Stainless Steel    
       
Housing Flammability Rating      
UL94 V-0    
       
Wire Power & Ground Contact Silver Plated Copper Alloy  
       
PCB Power & Ground Contact Tin Plated Copper Alloy  
       
SBS75X Auxiliary Contacts      
Pin Copper alloy, Au over Ni  
Socket BeCu, Au over Ni    
Socket Body Copper alloy, Sn bright over Ni  
Retention Clip Stainless Steel    
       
PCB Press Fit Retainers Brass - Tin Plated  
       
Contact Termination Methods      
Crimp³ Wire Contacts    
Hand Solder Wire and PCB Contacts  
Solder Dip PCB Contacts    
Wave Solder PCB Contacts    


                   

• Auxiliary contacts are available for SBS®75X only.
• SBS®75X and SBS®75G PCB connectors are designed to mate only with the wire 
   connector of the same series.

1 - Based on: 105°C rated or better cable of the largest size. Properly calibrated APP® 
      recommended tooling, and a 25°C ambient temperature. UL rating not to exceed
      the maximum operating temperature. CSA rating below a 30°C temperature rise.
2 - Limited by the thermal properties of the connector plastic housing.
3 - Use APP® recommended tooling only. Alternate tools may adversely affect the 
      performance of our connectors along with UL and CSA recognition.

 

Drawings

Instructions & Tooling

Literature Request Form

Assembly Instructions

SBS Assembly Instructions

Tools

SBS® 75X Contacts
Wire Size Loose Piece
Part Numbers
Loose Piece Contact Crimp Tools
AWG mm² Power Contact
Part Number
Pneumatic Bench Tool + Die + Locator Number of Crimps OR Hand Tool
 
SBS® 75X Power and Ground 
#6 13.3 1339G2 1387G1   1388G6   1389G9 Single   1309G4
#8 8.4 1339G5
#10 / 12 5.3 / 3.3 1339G3 1388G7
#6 13.3 1340G1 1388G6 1389G20
#8 8.4 1340G2
#10 / 12 5.3 / 3.3 1340G3 1388G7
SBS® 75X Auxiliary Contacts
AWG mm² Auxiliary Contact
Part Number
APP Hand Tool w/ Integral Locator OR Mil Std. Hand Tool*
M22520/1-01
OR Pneumatic Tool* Number of Crimps + Locator for: TM0001 & TP0001
     
#12 / 24 2.5 / 0.25 All Crimp Pins PM1000G1   TM0001   TP0001 Single   TL0001
All Crimp Sockets TL0002
*TP0001 and TM0001 tools require locators TL0001 for Pins and TL0002 for Sockets

 

 

Crimp Specification for SBS Power & Ground Contacts

Crimp Specification for SBS 75X Auxiliary Contacts

 

1309 Series, Hand Crimp Tool Operating Instructions

1387G1 & 1387G2, Pneumatic Crimp Tool

PM1003G1, Auxiliary Contact Extraction Tool

PM1003GX, Auxiliary Contact Insertion Inspection Tool

PM1000G1, 4 Indent Crimp Tool Instructions

TM0001, (MIL-DTL-225201), Hand Crimp Tool

TP0001, (MIL-DTL-225201), Pneumatic Crimp Tool

Reference

Application Tooling Page

Wire Gauge Conversion Chart from AWG to MM²

Performance Charts

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