Powerpole® PP75 - up to 120 Amps

 

  • Genderless Housings
  • Stackable Modular Housings
  • Connection Versatility
  • Low Resistance Connection
  • Color Coded Housings
  • Self Securing Design

Literature

Specifications

Literature Request Form


5916 Series, Technical Specification: Quick Disconnect Assembly Powerpole Housing

75Lok Series, Technical Specification: Quick Disconnect Assembly Powerpole Housing

 

ELECTRICAL    
Current Rating Amperes ¹ UL1977 CSA
Wire to Wire (6 AWG) 120 70
Wire to PCB (6-AWG) 55 50
Wire to Busbar (6 AWG) 75  
     
Voltage Rating AC/DC    
UL 1977 600  
     
PCB Connector Recommended Voltage 3    
per IEC 60950-1 Table 2L Pollution Degree 2    
Mini Vert. Contact Adjacent Poles 220  
Mini Horiz. Contact Adjacent Poles 200  
Standard Contact Adjacent Poles 635  
     
Dielectric Withstanding Voltage    
Volts AC 2,200  
     
Avg. Mated Contact Resistance Milliohms 1    
Wire Contact with 1 1/4” of #6 AWG 0.200  
PCB Contact to Contact 0.500  
     
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC    
Wire- wire 50A  
PCB- wire (Vertical Mini Powerclaw) 40A  
     
UL Ground Short Time Current Test - 75A Premate Ground    
1530 Amps, #6 AWG Wire 6 Seconds  
     
MECHANICAL    
Wire Size Range AWG mm²
Wire Contacts with Bushings 16 to 6 1.3 to 13.3
     
Max. Wire Insulation Diameter in. mm
  0.437 11.100
     
Operating Temperature² °F  °C
Standard -4° to 221° -20° to 105°
Chemical Resistant* -40 to 221°  -40° to 105°
*Chemical resistant material not available for PCB guide housings    
     
Mating Cycles No Load by Plating Silver (Ag) Tin (Sn)
Wire and PCB Contacts 10,000 1,500
     
Avg. Mating / Unmating Force Lbf. N
Wire to Wire Low Force Contacts 5 22
Wire to Wire High Force Contacts 7 31
Standard Powerclaw to Wire 7 31
Mini Powerclaw to Wire 4 17
     
PCB Specifications    
Mounting Style Plated Through Hole  
Max PCB Thickness- in. [mm] Standard: 0.15 [0.381]  
  Mini: 0.25 [0.635]  
     
Recommended Traces #8 AWG Cross Section  
     
Min. Contact / Spring Retention Force Lbf. N
Wire Housing 50 222
     
Min. Creepage / Clearance Distance PCB in. mm
Standard Powerclaw Adjacent Poles 0.260 6.6
Mini Vert. Powerclaw Adjacent Poles 0.087 2.2
Mini Horz. Powerclaw Adjacent Poles 0.079 2.0
     
Mechanical Shock 5    
MIL-STD-202 213 Condition A 50g's
     
Vibration High Frequency 5    
MIL-STD-202 204 Condition A 50g's
     
PROTECTION    
Touch Safety with Wire Contacts    
IEC 60529 IP10  
     
MATERIALS    
Housing    
Standard Plastic Resin Polycarbonate  
Chem. Resistant Resin Polycarbonate / PBT blend  
Contact Retention Spring Stainless Steel  
     
Housing Flammability Rating    
UL94 V-0  
     
Contact    
Base Copper Alloy  
Wire Plating Silver  
PCB Plating Sn or Ag over Ni  
     
Contact Termination Methods    
Crimp4 Wire Contacts  
Hand Solder Wire and PCB Contacts  
Solder Dip PCB Contacts  
Wave Solder PCB Contacts  
Wrench / Socket Busbar Contacts  

 
              

1 - Based on: 105°C rated or better cable of the largest size, Properly calibrated APP 
     recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the 
     maximum operating temperature. CSA rating below a 30°C temperature rise.
2 - Limited by the thermal properties of the connector plastic housing.
3 - Without use of spacers to increase creepage and clearance distances.
4 - Use APP recommended tooling only. Alternate tools may adversely affect the performance 
      of our connectors along with UL and CSA recognition.
5 - Tested with contact part number 5900.

Drawings

Instructions & Tooling

Literature Request Form

Assembly Instructions

Powerpole Assembly Instructions

Bus Bar Assembly Instructions

PC5930 Series, Powerclaw PCB Layout & Assembly Instructions

Tools

Powerpole® 75 (PP75)
Wire Size Loose Piece Part Numbers   Loose Piece Contact Crimp Tools
AWG mm² Tin Plating Silver Plating   Hand Tool OR Pneumatic Bench Tool + Die + Locator Number of Crimps
                         
PP75 Loose Piece Flat Wiping Power 
#6 13.3

 

N/A

1307  

 

1309G4

 

 

1387G1

  1388G6  

 

1389G6

 

Single

5900
#8 8.4 5952
#10 / 12 5.3 / 3.3 5953 1388G7
5915

 

1387G1 & 1387G2, Pneumatic Crimp Tool

1309 Series, Hand Crimp Tool Operating Instructions

 Crimp Specification for PP75 Contacts

Reference

Application Tooling Page

Wire Gauge Conversion Chart from AWG to MM²

Performance Charts

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